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Intelligent Quality Assurance for Web and Sheet Materials.

In industrial processing of web and sheet materials, high conveyor speeds, wide material widths, and complex surface structures make reliable visual inspection challenging. Surface defects are often detected too late, resulting in increased material waste, high inspection efforts, and customer complaints.

Data Spree's AI-based inspection solution integrates directly into the production line, monitoring web, roll and sheet materials in real-time. Rather than relying on downstream manual checks, the system analyzes surfaces during the running process and detects, localizes and reports  defects immediately. This enables earlier intervention, less scrap and more consistent surface quality.

Industrial-Grade Camera System

High-resolution industrial cameras combined with optimized lighting technology continuously capture the material surface throughout the conveying process.
AI-Based Anomaly Detection
The system learns from just a few reference samples of good surface material. No predefined defect classes required. New materials and surface types can be trained rapidly, enabling reliable automated inspection even for highly complex or demanding surface structures.

One System. Every Material.

The system works across a wide range of web and sheet materials — regardless of surface complexity, texture, web width or production speed.

Wood
Paper
Metal
Bulk Material
Fabric
Glass
Tartan
Plastic

Different error types. Meter by Meter.


From scratches and cracks to inclusions, coating failures and subtle visual deviations: the system detects irregularities across all defect types and surface structures.

Wood
Paper
Metal
Bulk Material
Fabric
Glass
Tartan
Plastic
Fabric
Fabric
Fabric

Reliable in Continuous Operation

The AI-based surface inspection system is designed for industrial continuous operation and performs reliably under real production conditions. Its modular system architecture allows flexible adaptation to different web widths and conveyor speeds. Materials are continuously monitored during production, and the solution can be easily adjusted to changing requirements, ensuring that quality assurance remains reliable and scalable even as production volumes increase.

Your Benefits at a Glance.

Accelerate your production processes.

Real-time defect detection allows AI-based quality inspection to be integrated directly into the production line without slowing down or interrupting operations.

Web speeds up to
250 m/min

Setting new quality standards.

AI-based anomaly detection reliably identifies and localizes surface defects without relying on predefined defect classes — making it effective even on complex and variable surfaces.

100%
continuous inline surface inspection

Reduce scrap and quality risks.

Early detection within the production process allows defective material sections to be selectively removed, minimizing waste and reducing quality-related costs.

Detect errors
< 1mm
Minimize scrap
to zero

Intelligent Surface Inspection Directly in the Production Process.

Fully integrated inline surface inspection
Continuous inspection of web and sheet materials in material flow
Rapid training of new materials using AI-based anomaly detection
Suitable for simple to highly complex surface structures
Scalable across different web widths and conveyor speeds
Optimize your quality processes with AI-based inline surface inspection that seamlessly integrates into new and existing production and conveyor lines. The solution continuously monitors web and sheet materials throughout the material flow and detects deviations at an early stage, reducing quality risks and minimizing material waste.

Real-Time Monitoring & User Interface

The graphical user interface gives production and quality managers a complete, real-time overview of the AI inspection process at all times. All relevant information on current material quality and process performance is accessible directly at the production line or via connected backend systems.
Live-View of the camera system
Automatic detection, marking, and output of surface defects
Heatmap visualization for defect pattern analysis
Information, statistics, and KPIs
Position display
Localization
Customizable

Contact our Sales Team

Let's talk about your use case and we'll find the right AI solution for you. Our experts will guide you from idea generation to implementation.

Phone:
+49 (0) 30 220 118 36
EMail:
info@data-spree.com
Address:
Data Spree GmbH
Waldenserstr. 2-4
10551 Berlin
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Integration into your production process. Simple and flexible.

Whether fully automated inline inspection in conveyor systems, an inspection run with a robot or a semi-automated inspection process to support your employees.  We enable seamless integration into every production environment and every manufacturing process.