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Intelligent Quality Assurance for Web and Sheet Materials.

In industrial processing of web and sheet materials, high conveyor speeds, wide material widths, and complex surface structures make reliable visual inspection challenging. Surface defects are often detected too late, resulting in increased material waste, high inspection and rework efforts, and customer complaints.

The AI-based in-line inspection solution from Data Spree automatically monitors material surfaces directly within the production line and detects deviations in real time, enabling immediate corrective action. This significantly reduces or even eliminates manual inspection and rework, lowers costs, and ensures long-term competitiveness. Various defects and visually visible flaws occur during the production, painting and coating of surfaces. These surface defects are often difficult to detect and remove during production. This often leads to poor production quality and high manual efforts in quality assurance.

Industrial-Grade Camera System

High-resolution industrial cameras combined with optimized lighting technology continuously capture the material surface throughout the conveying process.
AI-Based Anomaly Detection
The integrated computer vision AI continuously analyzes captured image data and detects anomalies without predefined defect rules. New materials and surface types can be learned quickly, enabling reliable and automated inspection of even complex structures.

Reliable Fault Detection. Layer by Layer.


Our high-precision AI system detects all types of defects in real time. In the interior and exterior.

Wood
Paper
Metal
Bulk Material
Fabric
Glass
Tartan
Plastic

Reliable in Continuous Operation

The AI-based surface inspection system is designed for industrial continuous operation and performs reliably under real production conditions. Its modular system architecture allows flexible adaptation to different web widths and conveyor speeds. Materials are continuously monitored during production, and the solution can be easily adjusted to changing requirements, ensuring that quality assurance remains reliable and scalable even as production volumes increase.

Your Benefits at a Glance.

Accelerate your production processes.

Real-time detection of surface defects enables AI-based quality inspection to be seamlessly integrated inline into production processes without slowing down or interrupting operations.

Web speeds up to
250 m/min

Setting new quality standards.

The inspection system leverages powerful AI-based anomaly detection to reliably identify and localize surface defects without relying on predefined defect classes.

100%
continuous inline surface inspection

Reduce acrap and quality risks.

Early detection of surface defects within the production process allows defective material sections to be selectively removed, reducing waste and minimizing quality-related risks.

Scrap reduction to
< 1mm

Intelligent Surface Inspection Directly in the Production Process.

Fully integrated inline surface inspection
Continuous inspection of web and sheet materials in material flow
Rapid training of new materials using AI-based anomaly detection
Suitable for simple to highly complex surface structures
Scalable across different web widths and conveyor speeds
Optimize your quality processes with AI-based inline surface inspection that seamlessly integrates into existing production and conveyor lines. The solution continuously monitors web and sheet materials throughout the material flow and detects deviations at an early stage, reducing quality risks and minimizing material waste.

Real-Time Monitoring & User Interface

The graphical user interface provides production and quality managers with a complete overview of the AI-based inspection process at all times. Visualization can be accessed directly on the production line or via backend systems, delivering all relevant information on current material quality and process performance in real time.
Live-View of the camera system
Automatic detection, marking, and output of surface defects
Heatmap visualization for defect pattern analysis
Information, statistics, and KPIs
Cutomizable
Quality inspection user interface showing the live image, inspection results, and important KPIs

Contact our Sales Team

Let's talk about your use case and we'll find the right AI solution for you. Our experts will guide you from idea generation to implementation.

Phone:
+49 (0) 30 220 118 36
EMail:
info@data-spree.com
Address:
Data Spree GmbH
Waldenserstr. 2-4
10551 Berlin
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Integration into your production process. Simple and flexible.

Whether fully automated inline inspection in conveyor systems, an inspection run with a robot or a semi-automated inspection process to support your employees.  We enable seamless integration into every production environment and every manufacturing process.